Two phase separator
The primary function of Two phase separator extracts liquids from natural gas. They are available in vertical, horizontal, and spherical configurations. Two-phase separators are extensively used in onshore or offshore oil and gas facilities and petrochemical applications.Two-phase separators are widely used for liquid-liquid or solid-liquid separation at processing facilities.
Two-stage separators have the same basic operating principle as three-phase systems but can only separate oil and gas mixtures. Like a three-phase system, it can be oriented as a horizontal two-phase separator or vertical two-phase separator. Due to their compact nature, vertical two-phase separators can only accommodate smaller volumes of fluid that require shorter residence times.
Specifications
| Product Name | Two Phase Separator |
| Brand | Ganeshfilter |
| Gas flowrate: | 10-75 MMSCFD |
| Separator Vessel Length (S/S): | 6-18 ft |
| Vessel diameter: | 24" to 48" diameter-other custom sizes available |
| Standard Design Pressures: | 1440 psig on 42" vessel, 2000 psig on 30" vessel |
| Maximum Design Temperature: | 200℉ (93℃) on 30", 125℉ (52℃) on 42" |
| Minimum Design Temperature: | -20℉ (-29℃) on 30", -10º F (-23℃) on 42" |
| Material of Construction: | ◼ Shell - SA-516-70 ◼Elliptical Heads - SA-516-70◼Nozzles - SA-105, SA-350-LF2 ◼Drag Skid - A572 GR-50, A500 GR-B,◼Structural components - SA516-70, A36 |
| Applicable Standards: | ◼ASME Section VIII, Division 1◼NACE MR0175◼ANSI B31.3 Class M (H2S)◼API 12J◼Class I Division I (UL, Exp)◼Lethal Service (H2S)◼Certificates of Conformance |
| Non-destructive Test (NDT): | ◼Radiography ◼Magnetic Particle Examination ◼ Liquid Penetrant Examination ◼ Ultrasonic Examination◼ Brinell Hardness◼ Charpy Impact |
| Mechanical Specifications: | ||||||
| External Connections: | Inlet | Gas Outlet | Oil Outlet | Water Outlet | Trash | |
| 30" | 3" | 3" | 2" | 2" | 2" | |
| 42" | 3" | 3" | 2" | 2" | 2" | |
| Level and Flow Monitoring: | ||
| 30" | 42" | |
| Meter Run(s) | 4" | 6" and 4" |
| Sight Glasses | Oil and Water | Oil and Water |
| Vessel misc.(unless otherwise specified, all vessel connections are ANSI 900 raised face flanges) | ||
| 30" | 42" | |
| Clean outs | 1 - 4" | 2 - 6" |
| Inspection | 1 - 6" | 1 - 8" |
| Washout-Inlet Head | 1 - 6" | 1 - 6" |
| Washout-Outlet Head: | 1-6" | : |
| Manway: | None | 1-18" |
| Pressure Safety Valve(PSV): | 2-3" | 2-3" |
| Liquid Level Controls | 2-2"(External) | 2-2" (External) |
| Coating Options: | Sandblast: commercial, near white and white metal SSPC-SP Codes Available, Paint: 2 & 3 coat corrosion resistant | |
| Application | ◼ Gas pipelines◼Gas field treatments◼Metering & regulating stations◼Petrochemical plants◼Gas processing plants◼Chemical processing plants | |
| Working Media | ◼Natural gas◼Methyl Chloride ◼Methane ◼Hydrogen ◼Propane ◼Propylene◼Helium ◼Halocarbons◼Ethylene ◼Ethane ◼Carbon Monoxide◼Carbon Dioxide ◼Ammonia ◼Biogas ◼Air | |
| Application | |||
| Gas pipelines | Gas field treatments | Petrochemical plants | |
| Gas processing plants | Metering & regulating stations | Chemical processing plants | |
| Working Media | |||
| Natural gas | Methyl Chloride | Methane | Hydrogen |
| Propane | Propylene | Helium | Halocarbons |
| Ethylene | Ethane | Carbon Monoxide | Carbon Dioxide |
| Ammonia | Biogas | Air |
Three phase separator
Ganeshfilter designs and fabricate production separators based on the requirements of the client with compliance to code & standard specified in technical requirements. Ideal for oil, gas and water separation.Horizontal configurations available.
The primary function of three phase production separator is to separate coming steam into three phases, oil, water and gas. Depending on the process design, several production separators, such as High-Pressure (HP) separator or Low-pressure (LP) separators, can be used in oil and gas production.
Separator vessel is a main chamber for holding liquids and gas for certain period of time (known as retention time).Separator vessel is designed based on flow rate, working pressure, working temperature, composition of the liquid and operational requirements of the client. One of the widely practiced standards is ASME, while pressure vessel standards may vary from country to country.Standard that regulates design and fabrication of the pressure vessels for production separator.
Specifications
| Product Name | Three Phase Separator |
| Brand | Ganeshfilter |
| GAS capacity | 15,40,65,80,90,120 MMSCFD |
| Separator Vessel Length (S/S): | 6-18 ft |
| Vessel diameter: | 24" to 48" diameter-other custom sizes available |
| Standard Design Pressures: | 1440 psig on 42" vessel, 2000 psig on 30" vessel |
| Maximum Design Temperature: | 200℉ (93℃) on 30",125℉(52℃) on 42" |
| Minimum Design Temperature: | -20℉ (-29℃) on 30", -10℉ (-23℃) on 42" |
| Material of Construction: | ◼ Shell - SA-516-70 ◼Elliptical Heads - SA-516-70◼Nozzles - SA-105, SA-350-LF2 ◼Drag Skid - A572 GR-50, A500 GR-B,◼Structural components - SA516-70, A36 |
| Applicable Standards: | ◼ASME Section VIII, Division 1◼NACE MR0175◼ANSI B31.3 Class M (H2S)◼API 12J◼Class I Division I (UL, Exp)◼Lethal Service (H2S)◼Certificates of Conformance |
| Non-destructive Test (NDT): | ◼Radiography ◼ Magnetic Particle Examination ◼ Liquid Penetrant Examination ◼ Ultrasonic Examination◼ Brinell Hardness◼ Charpy Impact |
| Mechanical Specifications: | ||||||
| External Connections: | Inlet | Gas Outlet | Oil Outlet | Water Outlet | Trash | |
| 30" | 3" | 3" | 2" | 2" | 2" | |
| 42" | 3" | 3" | 2" | 2" | 2" | |
| Level and Flow Monitoring: | ||
| 30" | 42" | |
| Meter Run(s) | 4" | 6" and 4" |
| Sight Glasses | Oil and Water | Oil and Water |
| Vessel misc. | Vessel misc.(unless otherwise specified, all vessel connections are ANSI 900 raised face flanges) | |
| 30" | 42" | |
| Clean outs | 1 - 4" | 2 - 6" |
| Inspection | 1 - 6" | 1 - 8" |
| Washout-Inlet Head | 1 - 6" | 1 - 6" |
| Washout-Outlet Head: | 1-6" | : |
| Manway: | None | 1-18" |
| Pressure Safety Valve(PSV): | 2-3" | 2-3" |
| Liquid Level Controls | 2-2"(External) | 2-2" (External) |
| Coating Options: | Sandblast: commercial, near white and white metal SSPC-SP Codes Available, Paint: 2 & 3 coat corrosion resistant | |
| Application | ◼ Gas pipelines◼Gas field treatments◼Metering & regulating stations◼Petrochemical plants◼Gas processing plants◼Chemical processing plants | |
| Working Media | ◼Natural gas◼Methyl Chloride ◼Methane ◼Hydrogen ◼Propane ◼Propylene◼Helium ◼Halocarbons◼Ethylene ◼Ethane ◼Carbon Monoxide◼Carbon Dioxide ◼Ammonia ◼Biogas ◼Air | |
Horizontal Coalescer Filter Separator
Ganeshfilter Horizandal coalescing filter housing is a unique solution which provides large solid retention capacity and high coalescing efficiency up to 99.99% at 0.01 micron. Therefore coalescing filter housing is widely used in many industries including oil refineries, chemical plants, refrigeration systems, natural gas and petrochemical processing plants.Depending on the specific application and the vapor-liquid mixture being separated,Coalescing filter housing are available with horizontal and vertical configuration to meet your varying applications. Our products permit high flow rate at low pressure differential, thus you can save a big operation expenses.
With robust construction and flexible design, Ganeshfilter coalescing filter housing has comparatively less volume for easy installation and operation. And Ganeshfilter coalescing filter housing is designed and built in accordance with ASME code and regulation requirements.
Specifications
| Product Name | Horizontal Coalescer Filter Separator |
| Brand | Ganeshfilter |
| Gas flowrate: | 2-220 MMSCFD |
| Separator Vessel Length (S/S): | 6-12 ft |
| Vessel diameter: | 8" to 58" diameter-other custom sizes available |
| Standard Design Pressures: | ANSI 150 to ANSI 900 |
| Maximum Operating Temp: | 385 Deg.F |
| Standard Materials of Construction: | Carbon Steel, 304SS, and 316SS |
| External Attachments: | Carbon Steel |
| Design Code: | ASME Boiler & Pressure Vessel Code Section VIII Div.1 |
| Optional | |
| Design Pressure: | Up to 5,000 psig |
| Materials of Construction: | 304, 304L, 316, 316L Stainless Steel,Low Temperature Materials |
| Non-destructive Test (NDT): | ◼Radiography ◼ Magnetic Particle Examination ◼ Liquid Penetrant Examination ◼ Ultrasonic Examination◼ Brinell Hardness◼ Charpy Impact |
| Coating Options: | Sandblast: commercial, near white and white metal SSPC-SP Codes Available,Paint: 2 & 3 coat corrosion resistant |
| Closure Options: | ◼ Draw Bolt, Internal Door, and Flange ◼ Internal Locking Door |
| Design Codes: | PED 97/23/EC, PD5500, EN13445, GB150, and AS1210 |
| Application | ◼ Gas pipelines◼Gas field treatments◼Metering & regulating stations◼Petrochemical plants◼Gas processing plants◼Chemical processing plants |
| Working Media | ◼Natural gas◼Methyl Chloride ◼Methane ◼Hydrogen ◼Propane ◼Propylene◼Helium ◼Halocarbons◼Ethylene ◼Ethane ◼Carbon Monoxide◼Carbon Dioxide ◼Ammonia ◼Biogas ◼Air |
Vertical Gas / Filter Separator
Ganeshfilter Vertical Filter/Separator is designed for the high efficiency removal of liquids and solids from a gas stream.The filter/separator is particularly suitable for the removal of small liquid droplets.This high efficiency coalescence technology is engineered to deliver reliable separation and removal of sub-micron liquid aerosols from gas streams. Cyphon technology utilizes proprietary micro-fiber media formulations, superior element design and custom engineered vessel design to ensure interception, coalescence, and drainage of unwanted liquid contaminant.Our products permit high flow rate at low pressure differential, thus you can save a big operation expenses. With robust construction and flexible design, Ganeshfilter coalescing filter housing has comparatively less volume for easy installation and operation. And Ganeshfilter coalescing filter housing is designed and built in accordance with ASME code and regulation requirements.
Specifications
| Product Name | Vertical Gas/Filter Separator |
| Brand | Ganeshfilter |
| Gas flowrate: | 2-220 MMSCFD |
| Separator Vessel Length (S/S): | 6-12 ft |
| Vessel diameter: | 8" to 58" diameter-other custom sizes available |
| Standard Design Pressures: | ANSI 150 to ANSI 900 |
| Maximum Operating Temp: | 385 Deg.F |
| Standard Materials of Construction: | Carbon Steel, 304SS, and 316SS |
| External Attachments: | Carbon Steel |
| Design Code: | ASME Boiler & Pressure Vessel Code Section VIII Div.1 |
| Optional | |
| Design Pressure: | Up to 5,000 psig |
| Materials of Construction: | 304, 304L, 316, 316L Stainless Steel,Low Temperature Materials |
| Non-destructive Test (NDT): | ◼Radiography ◼Magnetic Particle Examination ◼ Liquid Penetrant Examination ◼ Ultrasonic Examination◼ Brinell Hardness◼ Charpy Impact |
| Coating Options: | Sandblast: commercial, near white and white metal SSPC-SP Codes Available,Paint: 2 & 3 coat corrosion resistant |
| Closure Options: | Draw Bolt, Internal Door, and Flange Internal Locking Door |
| Design Codes: | PED 97/23/EC, PD5500, EN13445, GB150, and AS1210 |
| Applicable Standards: | ◼ASME Section VIII, Division 1◼NACE MR0175◼ANSI B31.3 Class M (H2S)◼API 12J◼Class I Division I (UL, Exp)◼Lethal Service (H2S)◼Certificates of Conformance |
| Working Media | ◼Natural gas◼Methyl Chloride ◼Methane ◼Hydrogen ◼Propane ◼Propylene◼Helium ◼Halocarbons◼Ethylene ◼Ethane ◼Carbon Monoxide ◼Carbon Dioxide ◼Ammonia ◼Biogas ◼Air |
Knockout drum
Flare knockout drums (FS) are used in flare systems for associated petroleum gas treatment intended for combustion in flare units at gas-producing, gas-condensate and gas processing enterprises,from drip moisture, mechanical impurities and other suspended particles.Knock out drums are used to slow down gasses and allow liquids to fall out of the gas stream. Knock out drums can be installed either in the waste gas header, or in the flare stack base itself.Knock out drums can be configured in either a horizontal, or vertical arrangement. When horizontal, a knock out drum will be constructed with one gas stream inlet, and two outlets, which can then be joined with a manifold. Another configuration that can be used is one inlet with a much larger outlet.
Specifications
| Product Name | Flare Knockout Drums |
| Brand | Ganeshfilter |
| operating product |
|
| volume, m3 | 4.0-200.0 |
| vessel type | according ASME Section VIII Div. 1 |
| product capacity, nm3/day | up to 2200 |
| pressure, MPa | up to 4.0 |
| Shell temperature,℃ | up to +150 |
| operating product temperature,℃ | from -50 to +50 |
| operating temperature,℃ | from -60 to +50 |
| purification efficiency, % | 99 |
| Material | SA516 Grade 70 carbon steel, and the forge fittings are fabricated from SA105 carbon steel |
| structural design |
|
| seismicity, points | up to 6 |
| projected service life, years | 12 |
Horizontal tank
Horizontal tanks are used for the technological infrastructure of storage plants, petroleum-storage depots, oil production and refining enterprises and other industrial facilities. They are used not only for storing various kinds of liquids, but also for measuring the volume and distribution of the stored petroleum products. Depending on the type of internal coating, they can store light and heavy petroleum products, various fuel and lubricant materials, oil, chemical solutions, as well as food products and water. They can also perform a function of fire tanks.
Structurally, horizontal tanks can be single-walled and double-walled, one-, two- and multisphere (with shields) for simultaneous storage of various types of liquids. Horizontal tanks are available in 3 m3, 5 m3, 10 m3, 25 m3, 50 m3, 75 m3 and 100 m3. At the Customer's request.
Specifications
| Characteristics | 3 m3 | 5 m3 | 10 m3 | 25 m3 | 50 m3 | 75 m3 | 100 m3 |
|---|---|---|---|---|---|---|---|
| Operational product | liquids with a density of not more than 1300 kg/m3, the product's operating temperature from -65℃ to + 90℃ | ||||||
| Capacity, m3 | 3 | 5 | 10 | 25 | 50 | 75 | 100 |
| Placement type | aboveground, underground | ||||||
| Structural solutions | single-shell, double-shell, heated/unheated, single-chamber / multi-chamber, with thermal insulation / without thermal insulation | ||||||
| MOC | Carbon steel,SS304 ,SS316 | ||||||
| Working pressure, MPa | 0.01-0.07 | ||||||
| Type of heads | flat, conical | ||||||
| Specified service life, years | 10 | ||||||
Dimensions(selected according to individual orders and consult with factory) |
|||||||
| By the method of placement (aboveground/underground) | |||||||
| Weight, kg | 1400 | 1540 | 2520 | 4560/4340 | 6460/5880 | 7920/7640 | 10300/11900 |